Carl Mortished, World Business Editor
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The world's most famous teddy bear is turning its back on China as Steiff moves to take production of its plush animals back to Germany.
Steiff is rejecting globalisation to keep the fur gleaming on the world's poshest bears. Fed up with poor workmanship, high staff turnover, delays and rising shipping costs, it is moving bear production back to its birthplace in Giengen an der Brenz.
Martin Frechen, Steiff's managing director, said China was not capable of making a product to the level of sophistication it requires. It takes 18 months to train a worker to make a Steiff animal.
“If one of the glass eyes is a millimetre off, it means the adorable devoted look on the teddy bear's face ends up more like a stupid stare,” he said.
Steiff invented the teddy bear in 1902, branding its creations with a button in the bear's ear. In an effort to reduce the high cost of production, the company began outsourcing four years ago when it sent hundreds of staff to China to train the workforce.
Mr Frechen said: “What we expect, they cannot produce.” The rapid turnover of the Chinese workforce has been a problem as staff chase higher wages.
“At one of our competitors, one morning a third of the employees didn't turn up to work.” Steiff makes an expensive product and the firm has no desire to compete with mass-market toymakers.
However, the rising cost of manufacturing and shipping products from China is eroding the advantage of outsourcing a premium product. Delays have caused difficulty for a firm that has to respond quickly to fast-moving toy fashions.
The company suffered months of delays in the delivery of toys modelled on Knut, the famous polar bear cub in Berlin zoo.
“What we have learnt from the experience is that the things we do much better we do ourselves and that is how we keep our competitive advantage.”
Steiff was founded in 1880 by Margarete Steiff, who despite being disabled and wheelchair-bound from childhood, created a toy business sewing and stuffing felt animals. In 1903 the first Steiff bear was shown at a Leipzig trade fair where an American department store buyer ordered 3,000 and it became an immediate success.
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A question for fellow collectors -- exactly how much of the production had been outsourced? Was it just the yellow-tag unlimited range, or were the white-tag limited editions also produced in China? I shudder to think that Steiff would even risk its reputation with this Chinese crap.
Edward, Singapore,
I bought a Grundig radio 25 YEARS ago, while I lived in London, that I am still using every day with no problem. I wonder how many MONTHS a similar product tha is "Made in China" will last.
KR, Houston, USA
I have collected Steiff for many years and own more than 150 bears and many many Limited Editions. I have not purchased Steiff since the production was moved to China and will never purchase a Steiff from China. I will await the production to move back to Germany.
Patricia Hooks, Greis, Germany
Hunter wellies are another product to make this mistake - they moved the production to China following the financial troubles of the original firm and since then the boots have been rubbish - the rubber cracks and perishes after a few months.
Sarah, Dorking, UK
the Germans worked it out first again, well done they are
not going to let the Chinese steal their jobs and factories.
and copy their great products and ideas.
george william taylor, hull, uk
What great news.I collect all manner of fine objects and have a good eye for quality production.I am always prepared to pay more,and often considerably more, for European production.Manufacturers should relax about increased production costs in Europe.
Paul Sweeney, Madrid, Spain
The BB is using his economic muscle
jeremy, Sydney ,